Analyser Systems

Analyser measurement design and implementation



Engineering and manufacturing high quality and reliable analyser solutions. Analyser systems can improve product quality, increase the yields of products with higher economic value, increase product throughput and output and reduce energy costs.

 

Process analyzer systems should be considered for product quality control when frequent and rapid measurements are required because of fast and substantial variations in process stream quality.

Today, environmental standards are becoming more stringent. Process analyzers are used to detect hazardous plant conditions and for monitoring government-mandated requirements concerning pollutants in ambient air, stack emissions, and effluent streams.



Mechatest O2 Analyser Solution

Mechatest offer a full design and manufacturing capability for the supply of analyser solutions in cabinets and walk-in shelters.

Our solutions are suitable for outdoor use in an industrial environment and ATEX Zone 1 or 2.

After selecting the analysers and designing the sample systems it is very important to choose the environment for the complete system.

The assembly of multiple instruments in a shelter creates several economic advantages:

  • Reliable / stable measurement
  • A good working environment for monitoring and maintenance 
  • Lower maintenance costs 
  • Longer lifespan of the equipment, Etc.
  • In a lot of cases a “walk-in” shelter is a very good and durable solution.

Engineering and manufacturing high quality analyser shelters. Mechatest offer a full design and manufacturing capability for the supply of analyser shelters. Our shelters are suitable for outdoor use in an industrial environment. After selecting the Analysers and designing the sample systems it is very important to choose the environment for the complete system.

The assembly of multiple instruments in a shelter creates several economic advantages:
  • Reliable / stable measurement
  • A good working environment for monitoring and maintenance 
  • Lower maintenance costs 
  • Longer lifespan of the equipment, etc.
  • In a lot of cases a “walk-in” shelter is a very good and durable solution.

 

  • Stack Emission Monitoring - CEMS Analyser Systems, Analysis of Hydrocarbons, O2, CO, CO2, NO, Nox, SO2, H2O
  • Custody-Transfer of Natural Gas, Analysis of BTU, N2 to C6+, H2S, Dewpoint for offshore and pipeline metering skids
  • Ultra-Low-Sulfur Diesel, Analysis of Sulfur in diesel fuel for most highway vehicles
  • Quality Analyzer systems, Perfectly tailored to your individual requirements
  • Steam and Water Analysis System (SWAS), Analysis of pH, Conductivity, Silica, Sodium, Dissolved Oxygen, Phosphate, Chlorides, TOC for power stations
  • etc.
  • ASTM D 4057
  • ASTM D1265-05
  • NACE MR0175 or MR0103
Check our list of all specific "sampling" codes & standards. goto codes & standards



Analyser Cabinets and Rack Mounted

The design of the analyzer cabinet or shelter must consider many factors:

  • Local ambient conditions
  • Hazardous area classification
  • Power distribution
  • Heating, Ventilation / Air conditioning (HVAC)
  • Gas detection
  • Construction shelter GRP, Concrete, Stainless Steel, Coated steel
  • Construction floor / base
  • Calibration facility
  • Grab sample point
  • Carrier gas facility



Analyser Walk-In Shelters

Analyser shelter by Mechatest
Analyser shelter by Mechatest

Engineering and manufacturing of high quality analyser shelters.

Mechatest offer a full design and manufacturing capability for the supply of analyser shelters.

Our shelters are suitable for outdoor use in an industrial environment.

After selecting the Analysers and designing the sample systems it is very important to choose the environment for the complete system.

Gas analyser shelter by Mechatest

Steam/Water Analysis Systems (SWAS)

Mechatest SWAS Rack - Steam & Water Analysis Systems, steam condensate analyser system, rack mounted, container shelter
Mechatest SWAS Rack - Steam & Water Analysis Systems

Mechatest is well known for it’s excellent quality steam and water sampling and analysis solutions SWAS built as per ASME PTC 19.11 and VGB S-006.

 

The Steam/Water Analysis Systems (SWAS) are designed conform latest modern technology and has been continuously improved to keep the reability of your water steam analysis safe at all times and to protect your power plant from corrosion and scaling, suitable for power plant chemistry. 

 

Steam and Water Analysis System (SWAS) are designed for continuous monitoring and control of water and steam purity in the boiler plant cycle and at other important analysis points. The SWAS sampling system shall obtain samples from steam and water pipelines which shall be adequately conditioned and flow through water analysers for continuous analysis and provide parallel facility for grab sampling.

The analyser outputs signals shall be used for continuous monitoring of various parameters like analysis of pH, Specific Conductivity, Cation Conductivity, Degassed Conductivity, Sodium, Silica, Dissolved Oxygen, Phosphate, Chlorides, TOC etc. 



Importance of Sample Probes

Mechatest Filter Sample Probe

Sample probes are very important and mostly an underestimated part of the sampling system.
Why you should use sample probes;

  • Free First Filtration Effect!
  • Faster Response (< Lag Time)
  • Representative Sample, better results!
  • Moisture Filtration (fallback) Principle

See more sample probe options >>


Sample Probes Types

Mechatest Retractable Sample Probe
  • Open Probes
  • Filter Probes
  • Multiport Probes
  • Heated Probes
  • Fallback Probes
  • Small Bore Gas Probes
  • Retractable Sample Probes
  • Isokinetic Steam Probes

Calculating Services;

  • Lag Time
  • Velocity
  • Probe Vibration
  • Moisture Fallback Effect


Sample Transport Lines

Flexible Sample Transport Line

  • Temperatures from frost protection up to 200°C
  • Up to 150 m in a row
  • Regulated or self-regulating
  • Chemical Resistance
  • Exchangeable Lines
  • Heat Tracing 
  • Avoid Condensation (stay above dewpoint)
  • Don’t Loss Low Concentration Components !

 



Liquid Recovery Systems

Liquid recovery system by Mechatest

The Mechatest liquid sample recovery systems are specifically designed to collect liquids of sample effluent from process liquid analysers and return this to the process line or any other suitable location.

Because of the high sensitivity of the process analysers the sample discharge needs to drain under atmospheric pressure conditions. Liquid sample recovery systems provides a stable condition at the process analyzer outlet.

Typical applications are analysis of gasoline, bio

The system is also ideal for use in applications where it is undesirable to discharge hydrocarbons or chemicals into sewage drains.

Effectively dealing with the effluent from process analyzers is a concern to both environmental engineers and process analyzer engineers at petrochemical plants.